Food Allergen Control Program Checklist

Comprehensive food allergen control program including ingredient control, cross-contact prevention, labeling verification, and cleaning validation.

  • Industry: Food Manufacturing
  • Frequency: Daily/Per production run
  • Estimated Time: 20-30 minutes
  • Role: Quality Assurance/Production
  • Total Items: 30
  • Compliance: FDA FALCPA, FDA FSMA, GFSI Standards

Ingredient Control

Allergen ingredient management

  • All ingredients verified against allergen list?
  • Ingredient labels checked for allergen declarations?
  • Allergen-containing ingredients stored separately?
  • Supplier allergen documentation current?

Cross-Contact Prevention

Prevent cross-contact

  • Production scheduled to minimize allergen changeovers?
  • Dedicated equipment used (if applicable)?
  • Color-coded tools/equipment used?
  • Employees trained on allergen handling?

Cleaning Validation

Allergen cleaning verification

  • Allergen cleaning procedure completed?
  • Visual inspection passed?
  • Allergen swab testing performed (if required)?
  • Test results within limits?

Labeling Verification

Allergen labeling

  • Product label accurately lists allergens?
  • Precautionary statements appropriate?
  • Label approved before use?

Pre-Inspection Information

Initial inspection details and documentation

  • Inspector Name
  • Inspection Date
  • Location / Kitchen Area
  • Inspection Type (Routine/Follow-up/Complaint)
  • Previous inspection date and findings reviewed?

Temperature Control & Monitoring

Verify all temperature-sensitive equipment and food items

  • Refrigerator temperature at or below 41°F (5°C)?
  • Freezer temperature at or below 0°F (-18°C)?
  • Hot holding foods at or above 135°F (57°C)?
  • Thermometers calibrated and functional?
  • Temperature logs current and properly maintained?

Food Handling & Cross-Contamination Prevention

Proper food handling practices and contamination prevention

  • Proper handwashing observed (20 seconds, soap)?
  • Gloves used properly for ready-to-eat foods?
  • Raw and cooked foods properly separated?
  • Color-coded cutting boards used correctly?
  • Allergen cross-contact controls in place?

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Why Use This Food Allergen Control Program Checklist?

This food allergen control program checklist helps food manufacturing teams maintain compliance and operational excellence. Designed for quality assurance/production professionals, this checklist covers 30 critical inspection points across 7 sections. Recommended frequency: daily/per production run.

Ensures compliance with FDA FALCPA, FDA FSMA, GFSI Standards. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Food Allergen Control Program Checklist cover?

This checklist covers 30 inspection items across 7 sections: Ingredient Control, Cross-Contact Prevention, Cleaning Validation, Labeling Verification, Pre-Inspection Information, Temperature Control & Monitoring, Food Handling & Cross-Contamination Prevention. It is designed for food manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed daily/per production run. Each completion takes approximately 20-30 minutes.

Who should use this Food Allergen Control Program Checklist?

This checklist is designed for Quality Assurance/Production professionals in the food manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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