Food Rework Control Checklist
Comprehensive rework control checklist for safe handling and reprocessing of food products.
- Industry: Food Manufacturing
- Frequency: Per rework event
- Estimated Time: 15-20 minutes
- Role: QA/Production
- Total Items: 31
- Compliance: HACCP, GFSI Standards, 21 CFR 117
Rework Eligibility
Safe to rework
- No food safety concerns with original product?
- Quality acceptable for rework?
- Within acceptable time limit?
Allergen Considerations
Allergen control
- Allergens in rework identified?
- Rework allergen-compatible with receiving product?
Incorporation
Use in production
- Incorporation limits followed?
- Rework properly identified?
Traceability
Record keeping
- Lot usage documented?
Pre-Inspection Information
Initial inspection details and documentation
- Inspector Name
- Inspection Date
- Location / Kitchen Area
- Inspection Type (Routine/Follow-up/Complaint)
- Previous inspection date and findings reviewed?
Temperature Control & Monitoring
Verify all temperature-sensitive equipment and food items
- Refrigerator temperature at or below 41°F (5°C)?
- Freezer temperature at or below 0°F (-18°C)?
- Hot holding foods at or above 135°F (57°C)?
- Thermometers calibrated and functional?
- Temperature logs current and properly maintained?
Food Handling & Cross-Contamination Prevention
Proper food handling practices and contamination prevention
- Proper handwashing observed (20 seconds, soap)?
- Gloves used properly for ready-to-eat foods?
- Raw and cooked foods properly separated?
- Color-coded cutting boards used correctly?
- Allergen cross-contact controls in place?
Food Storage & Labeling
Proper storage, rotation, and labeling of food items
- FIFO (First In, First Out) rotation followed?
- All items properly date-labeled?
- Food stored 6 inches off floor?
- No expired products in storage?
Sanitation & Cleaning
Verify cleaning and sanitation standards are met
- Sanitizer at proper concentration (test strips)?
- Food contact surfaces clean and sanitized?
- Cleaning schedule current and followed?
- No signs of pest activity?
Related Food & Hospitality Checklists
- Food Hold Release Procedure Checklist
- Food Corrective Action Verification Checklist
- Food Safety Management Review Checklist
- Food Security Daily Check Checklist
- Food Allergen Cleaning Verification Checklist
- Restaurant Daily Opening Procedures Checklist
- QSR Opening Checklist
- QSR Closing Checklist
Related Food Safety Checklists
- HACCP Plan Audit Checklist - FREE Download
- Food Receiving Inspection Checklist - FREE Download
- Walk-in Cooler/Freezer Inspection Checklist - FREE Download
- Kitchen Deep Clean Checklist - FREE Download
- Food Truck Inspection Checklist - FREE Download
- Catering Event Safety Checklist - FREE Download
- Pest Control Inspection Checklist - FREE Download
- Bakery Sanitation Checklist - FREE Download
- Supplier Food Safety Audit Checklist - FREE Download
- Cross-Contamination Prevention Checklist - FREE Download
Why Use This Food Rework Control Checklist?
This food rework control checklist helps food manufacturing teams maintain compliance and operational excellence. Designed for qa/production professionals, this checklist covers 31 critical inspection points across 9 sections. Recommended frequency: per rework event.
Ensures compliance with HACCP, GFSI Standards, 21 CFR 117. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Food Rework Control Checklist cover?
This checklist covers 31 inspection items across 9 sections: Rework Eligibility, Allergen Considerations, Incorporation, Traceability, Pre-Inspection Information, Temperature Control & Monitoring, Food Handling & Cross-Contamination Prevention, Food Storage & Labeling, Sanitation & Cleaning. It is designed for food manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed per rework event. Each completion takes approximately 15-20 minutes.
Who should use this Food Rework Control Checklist?
This checklist is designed for QA/Production professionals in the food manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.