First Article Inspection (FAI) Checklist - AS9102
This First Article Inspection checklist ensures compliance with AS9102 aerospace quality standard requirements for validating production processes before full production begins.
- Industry: Manufacturing
- Frequency: Per New Part/Process
- Estimated Time: 60-90 minutes
- Role: Quality Engineer / Quality Inspector / Manufacturing Engineer
- Total Items: 35
- Compliance: AS9102 Rev C, AS9100D, ISO 9001:2015, NADCAP
Form 1 - Part Number Accountability
Part identification and accountability
- Part number verified against drawing
- Revision level verified
- Part name/description verified
- Serial/Lot number documented
- FAI reason documented
- Organization name documented
Form 2 - Product Accountability - Materials
Material and special process traceability
- Raw material certifications available
- Material meets specification requirements
- Material traceability documented
- Special processes identified
- Special process certifications available
- NADCAP accreditation verified (if required)
Form 3 - Characteristic Accountability
Dimensional and characteristic verification
- All design characteristics identified
- Ballooned drawing available
- Key characteristics (KC) identified
- Measurement methods documented
- Calibrated equipment used for measurements
- All dimensions inspected and recorded
- All characteristics within tolerance
- Any deviations documented with disposition
Design Documentation Review
Engineering documentation verification
- Current drawing revision available
- All referenced specifications available
- Engineering notes/flags addressed
- Customer-specific requirements addressed
- Purchase order requirements reviewed
Functional Testing (If Required)
Functional and performance verification
- Functional testing required
- Test procedure available
- Functional test completed
- Functional test passed
- Test data documented
FAI Approval
Final approval and sign-off
- FAI documentation complete
- FAI approved for production
- Partial FAI reason (if applicable)
- Quality Inspector Signature
- Quality Engineer Signature
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Why Use This First Article Inspection (FAI) Checklist - AS9102?
This first article inspection (fai) checklist - as9102 helps manufacturing teams maintain compliance and operational excellence. Designed for quality engineer / quality inspector / manufacturing engineer professionals, this checklist covers 35 critical inspection points across 6 sections. Recommended frequency: per new part/process.
Ensures compliance with AS9102 Rev C, AS9100D, ISO 9001:2015, NADCAP. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What is a First Article Inspection (FAI) Checklist - AS9102?
A First Article Inspection (FAI) Checklist - AS9102 is a standardized inspection form used by quality engineer / quality inspector / manufacturing engineer to ensure consistent manufacturing operations. It contains 41 inspection points organized into 6 sections. Complete First Article Inspection checklist meeting AS9102 aerospace quality requirements. FREE PDF download for quality engineers.
How often should I use this manufacturing checklist?
This checklist is designed to be completed per new part/process. Regular use ensures compliance with AS9102 Rev C and AS9100D and helps identify issues before they become problems.
Can I download this First Article Inspection (FAI) Checklist - AS9102 as a PDF?
Yes, you can download this checklist as a FREE PDF for printing or offline use. The checklist includes 41 fields across 6 sections and typically takes 60-90 minutes to complete.
What compliance standards does this checklist cover?
This checklist helps ensure compliance with AS9102 Rev C, AS9100D, ISO 9001:2015, NADCAP. Following these standards protects your organization and ensures best practices.
How do I complete this manufacturing inspection checklist?
Begin by completing the header fields for Part Number, Part Name/Description, Revision Level, FAI Report Number, Quality Inspector, and Inspection Date. Work through each of the 6 sections, marking items Yes or No as applicable. Add notes for any issues found. The entire process takes approximately 60 to 90 minutes.
What are the key sections in this manufacturing checklist?
This manufacturing checklist is organized into 6 key sections: Form 1 - Part Number Accountability, Form 2 - Product Accountability - Materials, Form 3 - Characteristic Accountability, Design Documentation Review, Functional Testing (If Required), FAI Approval. Each section contains specific inspection points that quality engineer / quality inspector / manufacturing engineer must verify. The structured layout ensures nothing is missed during manufacturing inspections and makes the process efficient, typically taking 60-90 minutes to complete.
Who should use this First Article Inspection (FAI) Checklist - AS9102?
This checklist is primarily designed for quality engineer / quality inspector / manufacturing engineer working in manufacturing operations. However, it is also valuable for quality assurance teams, safety officers, compliance managers, and supervisors who need to verify that manufacturing standards are being met. Organizations of all sizes can benefit from using this First Article Inspection (FAI) Checklist - AS9102 to maintain consistency and accountability.