First Article Inspection (FAI) Checklist [FREE PDF]
Quality engineers and inspectors use this checklist per AS9102 aerospace first article inspection requirements and AIAG Production Part Approval Process (PPAP) for automotive first articles.
- Industry: Manufacturing / Aerospace / Automotive
- Frequency: Per New Part/Change
- Estimated Time: 20-25 minutes
- Role: Quality Engineer
- Total Items: 8
- Compliance: AS9102 Rev C, AIAG PPAP 4th Edition
FAI Documentation Preparation
Verify all required FAI documentation is prepared.
- Are all drawing dimensions ballooned and numbered for the FAI report?
- Are AS9102 Forms 1, 2, and 3 (or PPAP equivalent) prepared with complete data?
- Does the FAI represent production-equivalent processes, tooling, and conditions?
- Documentation preparation notes
Measurement & Approval
Verify all measurements and obtain customer approval.
- Are all characteristics measured with results within drawing tolerances?
- Does material certification match drawing material specification?
- Is the FAI package submitted to and approved by the customer?
- Measurement and approval notes
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Why Use This First Article Inspection (FAI) Checklist [FREE PDF]?
This first article inspection (fai) checklist [free pdf] helps manufacturing / aerospace / automotive teams maintain compliance and operational excellence. Designed for quality engineer professionals, this checklist covers 8 critical inspection points across 2 sections. Recommended frequency: per new part/change.
Ensures compliance with AS9102 Rev C, AIAG PPAP 4th Edition. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the First Article Inspection (FAI) Checklist [FREE PDF] cover?
This checklist covers 8 inspection items across 2 sections: FAI Documentation Preparation, Measurement & Approval. It is designed for manufacturing / aerospace / automotive operations and compliance.
How often should this checklist be completed?
This checklist should be completed per new part/change. Each completion takes approximately 20-25 minutes.
Who should use this First Article Inspection (FAI) Checklist [FREE PDF]?
This checklist is designed for Quality Engineer professionals in the manufacturing / aerospace / automotive industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.