Risk Assessment & FMEA Review Checklist [FREE PDF]

Quality engineers and process owners use this checklist for risk assessment review per ISO 9001:2015 Clause 6.1 actions to address risks and AIAG/VDA FMEA Handbook methodology.

  • Industry: Manufacturing / Automotive
  • Frequency: Annually
  • Estimated Time: 25-30 minutes
  • Role: Quality Engineer
  • Total Items: 8
  • Compliance: ISO 9001:2015 Clause 6.1, AIAG/VDA FMEA Handbook

FMEA Content & Currency

Verify FMEA documents are current and comprehensive.

  • Are process and design FMEAs reviewed and updated within the past 12 months?
  • Are high-RPN (or AP rating) items addressed with action plans and due dates?
  • Are new failure modes from field returns and warranty data incorporated?
  • FMEA review notes

Risk Mitigation Tracking

Track risk mitigation actions and residual risk evaluation.

  • Are risk mitigation actions implemented and verified for effectiveness?
  • Have RPN/AP ratings been recalculated after mitigation implementation?
  • Is the organizational risk register maintained with top risks visible to management?
  • Mitigation tracking notes

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Why Use This Risk Assessment & FMEA Review Checklist [FREE PDF]?

This risk assessment & fmea review checklist [free pdf] helps manufacturing / automotive teams maintain compliance and operational excellence. Designed for quality engineer professionals, this checklist covers 8 critical inspection points across 2 sections. Recommended frequency: annually.

Ensures compliance with ISO 9001:2015 Clause 6.1, AIAG/VDA FMEA Handbook. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Risk Assessment & FMEA Review Checklist [FREE PDF] cover?

This checklist covers 8 inspection items across 2 sections: FMEA Content & Currency, Risk Mitigation Tracking. It is designed for manufacturing / automotive operations and compliance.

How often should this checklist be completed?

This checklist should be completed annually. Each completion takes approximately 25-30 minutes.

Who should use this Risk Assessment & FMEA Review Checklist [FREE PDF]?

This checklist is designed for Quality Engineer professionals in the manufacturing / automotive industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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