Wind Turbine Condition Monitoring System (CMS) Checklist

This wind turbine condition monitoring system (CMS) checklist ensures compliance with ISO 13373 (Condition Monitoring and Diagnostics of Machines), IEC 61400-1 wind turbine operational requirements, OSHA safety requirements for predictive maintenance activities, and wind industry CMS best practices per IEC 61400-1 Annex D. Designed for wind farm O&M teams and condition monitoring specialists to verify CMS sensor operation, data quality, and alert management for predictive maintenance of gearboxe

  • Industry: Renewable Energy
  • Frequency: Monthly
  • Estimated Time: 2-3 hours
  • Role: Condition Monitoring Specialist / Wind Farm O&M Engineer
  • Total Items: 30
  • Compliance: ISO 13373-1 Condition Monitoring and Diagnostics, IEC 61400-1 Wind Turbine Design Requirements Annex D, OSHA 29 CFR 1910.269 Safety for Maintenance Activities, ISO 10816 Vibration Evaluation of Machines, BINDT Wind Turbine CMS Certification Standards

Sensor Health

Vibration and CMS sensor condition.

  • All CMS sensors online and transmitting data?
  • No sensors showing noisy or clipped signal data?
  • Sensor mounting integrity verified (no loose sensors)?
  • Sensor calibration check completed per ISO 13373?
  • CMS sensor wiring and connectors intact?

Gearbox Condition

Gearbox vibration and oil analysis.

  • Gearbox vibration (gear mesh, bearing frequencies) within normal bands?
  • High-speed shaft bearing condition indicators normal?
  • Intermediate stage bearing and gear mesh normal?
  • Gearbox oil particle count within acceptable limits?
  • No negative trends in gearbox condition indicators over last 90 days?

Generator Condition

Generator bearing and electrical condition.

  • Generator drive-end bearing condition normal?
  • Generator non-drive-end bearing condition normal?
  • Generator electrical signature analysis within limits (DFIG)?
  • Generator winding temperatures within alarm limits?
  • No negative trends in generator condition indicators?

Main Bearing Condition

Main shaft bearing (front bearing) monitoring.

  • Main bearing condition indicators within normal range?
  • Main bearing temperature within limits?
  • Main bearing lubrication adequate (auto-lube system active)?
  • No negative trends in main bearing vibration over 6 months?
  • No main bearing CMS alerts requiring inspection?

Alerts and Work Order Management

CMS alert review and maintenance action.

  • All active CMS alerts reviewed and actioned?
  • Work orders created for all CMS-triggered maintenance?
  • CMS alarm limits current per OEM and analyst recommendations?
  • No overdue CMS-recommended inspections?
  • False alarm rate reviewed and alarm settings adjusted?

CMS Reporting

Condition monitoring reports and trending.

  • Monthly CMS report prepared for asset owner?
  • Long-term trending analysis current for all monitored components?
  • Remaining useful life estimates provided for critical components?
  • CMS-prevented failures and cost savings documented?
  • CMS Review Notes

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Why Use This Wind Turbine Condition Monitoring System (CMS) Checklist?

This wind turbine condition monitoring system (cms) checklist helps renewable energy teams maintain compliance and operational excellence. Designed for condition monitoring specialist / wind farm o&m engineer professionals, this checklist covers 30 critical inspection points across 6 sections. Recommended frequency: monthly.

Ensures compliance with ISO 13373-1 Condition Monitoring and Diagnostics, IEC 61400-1 Wind Turbine Design Requirements Annex D, OSHA 29 CFR 1910.269 Safety for Maintenance Activities, ISO 10816 Vibration Evaluation of Machines, BINDT Wind Turbine CMS Certification Standards. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Wind Turbine Condition Monitoring System (CMS) Checklist cover?

This checklist covers 30 inspection items across 6 sections: Sensor Health, Gearbox Condition, Generator Condition, Main Bearing Condition, Alerts and Work Order Management, CMS Reporting. It is designed for renewable energy operations and compliance.

How often should this checklist be completed?

This checklist should be completed monthly. Each completion takes approximately 2-3 hours.

Who should use this Wind Turbine Condition Monitoring System (CMS) Checklist?

This checklist is designed for Condition Monitoring Specialist / Wind Farm O&M Engineer professionals in the renewable energy industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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