OSHA 1910.147 Lockout/Tagout (LOTO) Inspection - FREE PDF

This OSHA 1910.147 compliant LOTO checklist ensures proper lockout/tagout procedures for control of hazardous energy during machine maintenance and servicing. Required for all employers with machinery that could unexpectedly start or release stored energy.

  • Industry: Manufacturing / Industrial
  • Frequency: Before each maintenance activity
  • Estimated Time: 15-20 minutes
  • Role: Maintenance Technician / Safety Manager
  • Total Items: 32
  • Compliance: OSHA 1910.147, NFPA 70E, ANSI Z244.1

Preparation

Pre-lockout steps

  • Energy control procedure reviewed?
  • All energy sources identified?
  • Affected employees notified?
  • Authorized employee training current?

Equipment Shutdown

Safe shutdown sequence

  • Equipment shut down using normal procedure?
  • All operating controls in OFF position?
  • All moving parts stopped?
  • All pressure released/energy dissipated?

Energy Isolation

Isolation device application

  • All energy isolating devices in OFF position?
  • Personal locks applied by each worker?
  • Danger tags attached with employee info?
  • Stored energy relieved/blocked?

Verification

Zero energy verification

  • Startup attempted to verify isolation?
  • Voltage/energy tested with proper meter?
  • Controls returned to OFF after test?
  • Confirmed safe to perform work?

Lockout Removal

Safe removal procedure

  • Work completed and tools removed?
  • Guards and safety devices reinstalled?
  • All employees clear of equipment?
  • Each employee removed own lock?
  • LOTO Status
  • Notes/Issues

Initial Setup & Documentation

Complete initial documentation and preparation

  • Inspector / Assessor Name
  • Date
  • Location / Area
  • Inspection Type
  • Previous findings reviewed?

Safety & Compliance Verification

Verify all safety requirements are met

  • All safety protocols being followed?
  • Emergency exits clear and accessible?
  • First aid supplies available and stocked?
  • All hazards identified and controlled?
  • Required PPE being worn correctly?

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Why Use This OSHA 1910.147 Lockout/Tagout (LOTO) Inspection?

This osha 1910.147 lockout/tagout (loto) inspection helps manufacturing / industrial teams maintain compliance and operational excellence. Designed for maintenance technician / safety manager professionals, this checklist covers 32 critical inspection points across 7 sections. Recommended frequency: before each maintenance activity.

Ensures compliance with OSHA 1910.147, NFPA 70E, ANSI Z244.1. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the OSHA 1910.147 Lockout/Tagout (LOTO) Inspection cover?

This checklist covers 32 inspection items across 7 sections: Preparation, Equipment Shutdown, Energy Isolation, Verification, Lockout Removal, Initial Setup & Documentation, Safety & Compliance Verification. It is designed for manufacturing / industrial operations and compliance.

How often should this checklist be completed?

This checklist should be completed before each maintenance activity. Each completion takes approximately 15-20 minutes.

Who should use this OSHA 1910.147 Lockout/Tagout (LOTO) Inspection?

This checklist is designed for Maintenance Technician / Safety Manager professionals in the manufacturing / industrial industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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