Electric Vehicle (EV) Safety Inspection Checklist [FREE PDF]
EV technicians and fleet mechanics use this checklist for electric vehicle safety inspection per NFPA 70E electrical safety standards and SAE J2990 hybrid and EV first responder recommended practices.
- Industry: Automotive / Fleet
- Frequency: Monthly
- Estimated Time: 15-20 minutes
- Role: EV Technician
- Total Items: 8
- Compliance: NFPA 70E, SAE J2990
High-Voltage Battery System
Inspect high-voltage battery and electrical system safety.
- Is the high-voltage battery enclosure intact without damage or fluid leaks?
- Are HV orange cables and connectors free of damage and properly routed?
- Does the insulation monitoring system show no ground fault warnings?
- HV battery notes
Charging System & Thermal Management
Verify charging system and battery thermal management.
- Is the charge port clean, dry, and free of pin damage or corrosion?
- Is the battery thermal management system functioning (cooling/heating circuits)?
- Is regenerative braking operating normally without warning indicators?
- Charging and thermal notes
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Why Use This Electric Vehicle (EV) Safety Inspection Checklist [FREE PDF]?
This electric vehicle (ev) safety inspection checklist [free pdf] helps automotive / fleet teams maintain compliance and operational excellence. Designed for ev technician professionals, this checklist covers 8 critical inspection points across 2 sections. Recommended frequency: monthly.
Ensures compliance with NFPA 70E, SAE J2990. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Electric Vehicle (EV) Safety Inspection Checklist [FREE PDF] cover?
This checklist covers 8 inspection items across 2 sections: High-Voltage Battery System, Charging System & Thermal Management. It is designed for automotive / fleet operations and compliance.
How often should this checklist be completed?
This checklist should be completed monthly. Each completion takes approximately 15-20 minutes.
Who should use this Electric Vehicle (EV) Safety Inspection Checklist [FREE PDF]?
This checklist is designed for EV Technician professionals in the automotive / fleet industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.