Heavy Truck Annual DOT Inspection Checklist [FREE PDF]
Certified DOT inspectors and fleet shops use this checklist for annual vehicle inspections per FMCSA 49 CFR 396.17 and Appendix G minimum periodic inspection standards for commercial motor vehicles.
- Industry: Transportation
- Frequency: Annually
- Estimated Time: 30-45 minutes
- Role: Certified DOT Inspector
- Total Items: 8
- Compliance: FMCSA 49 CFR 396.17, FMCSA Appendix G
Brake System Comprehensive
Full brake system inspection per Appendix G criteria.
- Are brake linings above 1/4 inch minimum (or above wear indicator)?
- Are drums and rotors within maximum diameter and minimum thickness limits?
- Is the air brake system holding pressure without leaks (drop test < 3 psi/min)?
- Brake system notes
Frame, Steering & Suspension
Inspect frame rails, steering components, and suspension.
- Are frame rails and crossmembers free of cracks, loose fasteners, or sagging?
- Is steering free of excessive play (per Appendix G steering wheel lash limits)?
- Are suspension springs intact with no broken leaves, cracked coils, or missing U-bolts?
- Frame, steering, suspension notes
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Why Use This Heavy Truck Annual DOT Inspection Checklist [FREE PDF]?
This heavy truck annual dot inspection checklist [free pdf] helps transportation teams maintain compliance and operational excellence. Designed for certified dot inspector professionals, this checklist covers 8 critical inspection points across 2 sections. Recommended frequency: annually.
Ensures compliance with FMCSA 49 CFR 396.17, FMCSA Appendix G. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Heavy Truck Annual DOT Inspection Checklist [FREE PDF] cover?
This checklist covers 8 inspection items across 2 sections: Brake System Comprehensive, Frame, Steering & Suspension. It is designed for transportation operations and compliance.
How often should this checklist be completed?
This checklist should be completed annually. Each completion takes approximately 30-45 minutes.
Who should use this Heavy Truck Annual DOT Inspection Checklist [FREE PDF]?
This checklist is designed for Certified DOT Inspector professionals in the transportation industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.