Rigging & Hoisting Safety Inspection Checklist

Complete this rigging inspection before each lift. Rigging failure is a leading cause of struck-by fatalities. All rigging must be inspected by a competent person before use.

  • Industry: Construction
  • Frequency: Before each use / Daily
  • Estimated Time: 20-30 minutes
  • Role: Qualified Rigger / Competent Person
  • Total Items: 49
  • Compliance: OSHA 1926.251, ASME B30.9, ASME B30.26, UK LOLER 1998, India IS 2762

Wire Rope Slings Inspection

Inspect wire rope slings per OSHA 1926.251(c).

  • Working Load Limit (WLL) adequate for load?
  • Identification tag legible with rated capacity?
  • Less than 10 randomly broken wires in one lay?
  • No kinking, crushing, birdcaging, or core protrusion?
  • No evidence of heat damage or excessive corrosion?
  • Thimbles in eyes not cracked, distorted, or worn?
  • End fittings (swaged, speltered) secure and undamaged?
  • No reduction in rope diameter (neck-down)?

Synthetic Web & Round Slings

Inspect synthetic slings per OSHA 1926.251(e).

  • Identification tag present with capacity and material?
  • No cuts, tears, snags, or punctures?
  • No excessive abrasion or wear?
  • All stitching intact (no pulled threads)?
  • No knots used to shorten sling?
  • No evidence of chemical, UV, or heat damage?
  • Edge protection used for sharp corners?
  • Fittings and hardware undamaged?

Alloy Steel Chain Slings

Inspect chain slings per OSHA 1926.251(b).

  • Chain is alloy steel Grade 80 or 100?
  • Chain sling tag present with rated capacity?
  • No stretch exceeding 5% of link length?
  • No cracks, gouges, nicks, or weld splatter?
  • No bent, twisted, or elongated links?
  • Master link and coupling links undamaged?

Shackles, Hooks & Hardware

Inspect lifting hardware per OSHA and ASME standards.

  • Shackles rated for intended load?
  • Shackle pins straight and fully engaged?
  • Cotter pins in place on screw pin shackles?
  • Hook safety latches present and functional?
  • Hook not opened more than 15% (no throat spread)?
  • No cracks or deformation in any hardware?
  • Turnbuckle take-up at least 3 full turns?
  • Eyebolts aligned with sling direction (no side load)?

Lift Planning & Load Handling

Pre-lift planning and load weight determination.

  • Actual or estimated load weight known?
  • Center of gravity identified for balanced lift?
  • Sling angles considered in capacity calculation?
  • Pick points adequate to support load?
  • Lift path clear of obstructions and personnel?
  • Tag lines attached for load control?
  • Landing zone prepared and personnel cleared?

Signals & Communication

Signal person and communication requirements.

  • Qualified signal person designated?
  • Signals agreed upon between operator and rigger?
  • Voice communication tested (if using radios)?
  • Standard hand signals posted or known?
  • Only one signal person directing lift at a time?

Safe Rigging Practices

Proper rigging methods and prohibitions.

  • Shock loading avoided (smooth acceleration)?
  • Slings not dragged across ground or surfaces?
  • No workers under suspended load?
  • Load cannot tip, shift, or fall during lift?
  • Pads/softeners used on sharp edges?
  • Basket hitch angle 120° or less?
  • Choker hitch at 120° or more from horizontal?

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Why Use This Rigging & Hoisting Safety Inspection Checklist?

This rigging & hoisting safety inspection checklist helps construction teams maintain compliance and operational excellence. Designed for qualified rigger / competent person professionals, this checklist covers 49 critical inspection points across 7 sections. Recommended frequency: before each use / daily.

Ensures compliance with OSHA 1926.251, ASME B30.9, ASME B30.26, UK LOLER 1998, India IS 2762. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What is a Rigging & Hoisting Safety Inspection Checklist?

A Rigging & Hoisting Safety Inspection Checklist is a standardized inspection form used by qualified rigger / competent person to ensure consistent construction operations. It contains 65 inspection points organized into 7 sections. FREE PDF download: Comprehensive 55+ point rigging and hoisting safety checklist. Covers OSHA 1926.251 slings, shackles, hooks, wire rope, synthetic webbing, and load handling. Multi-market compliance: US OSHA 1926.251, ASME B30.9, UK LOLER 1998, India IS 2762. Essential for crane operators, riggers, and signalpersons.

How often should I use this construction checklist?

This checklist is designed to be completed before each use / daily. Regular use ensures compliance with OSHA 1926.251 and ASME B30.9 and helps identify issues before they become problems.

Can I download this Rigging & Hoisting Safety Inspection Checklist as a PDF?

Yes, you can download this checklist as a FREE PDF for printing or offline use. The checklist includes 65 fields across 7 sections and typically takes 20-30 minutes to complete.

What compliance standards does this checklist cover?

This checklist helps ensure compliance with OSHA 1926.251, ASME B30.9, ASME B30.26, UK LOLER 1998, India IS 2762. Following these standards protects your organization and ensures best practices.

How do I complete this construction inspection checklist?

Begin by completing the header fields for Project/Site Name, Inspection Date, Qualified Rigger Name, and Lift Description. Work through each of the 7 sections, marking items Yes or No as applicable. Finally, complete the footer fields and add your signature. The entire process takes approximately 20 to 30 minutes.

What are the key sections in this construction checklist?

This construction checklist is organized into 7 key sections: Wire Rope Slings Inspection, Synthetic Web & Round Slings, Alloy Steel Chain Slings, Shackles, Hooks & Hardware, Lift Planning & Load Handling, Signals & Communication, Safe Rigging Practices. Each section contains specific inspection points that qualified rigger / competent person must verify. The structured layout ensures nothing is missed during construction inspections and makes the process efficient, typically taking 20-30 minutes to complete.

Who should use this Rigging & Hoisting Safety Inspection Checklist?

This checklist is primarily designed for qualified rigger / competent person working in construction operations. However, it is also valuable for quality assurance teams, safety officers, compliance managers, and supervisors who need to verify that construction standards are being met. Organizations of all sizes can benefit from using this Rigging & Hoisting Safety Inspection Checklist to maintain consistency and accountability.

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