Electroplating Shop Safety and EPA Compliance Checklist
This checklist ensures electroplating shop operations comply with OSHA 29 CFR 1910.1000 Toxic Substances (chromic acid, cyanide), EPA 40 CFR Part 63 Subpart N NESHAP for Chromium Electroplating, and EPA RCRA F006 hazardous waste requirements for electroplating sludge. Designed for shop safety managers and EPA inspectors.
- Industry: Metal Finishing / Manufacturing
- Frequency: Daily
- Estimated Time: 25-35 minutes
- Role: Shop Safety Manager / EHS Officer
- Total Items: 19
- Compliance: OSHA 29 CFR 1910.1000 Table Z-1 (chromic acid, cyanide, nickel), EPA 40 CFR Part 63 Subpart N NESHAP for Hard and Decorative Chromium Electroplating, EPA 40 CFR Part 268 Land Disposal Restrictions - F006 Hazardous Waste, OSHA 29 CFR 1910.1026 Hexavalent Chromium Standard
Hexavalent Chromium Controls (Cr VI)
Chromium plating tank emission controls.
- Chrome tank covers closed when tanks not in operation?
- Fume suppressant chemical at correct concentration in chrome tanks?
- Local exhaust ventilation (LEV) operating at chrome tanks?
- Cr(VI) air monitoring results below OSHA PEL (5 ug/m3 TWA)?
Cyanide Bath Safety
Cyanide plating bath safety controls.
- Cyanide bath pH maintained above 11 (prevent HCN gas generation)?
- Acid baths physically separated from cyanide baths with barriers?
- Exhaust ventilation operating at all cyanide tanks?
PPE for Plating Operations
Chemical-specific PPE compliance.
- Workers wearing chemical-resistant gloves, apron, and face shield at tanks?
- Workers with Cr(VI) exposure wearing respiratory protection per OSHA 1910.1026?
- Eyewash and safety shower operational and accessible within 10 seconds?
F006 Hazardous Waste Management
Electroplating sludge and wastewater hazardous waste compliance.
- F006 sludge containers labeled with waste name, hazard, and accumulation start date?
- Satellite accumulation area containers under 55 gallons or 1 quart for acute hazardous waste?
- Hazardous waste disposal manifests on file for last 3 years?
Wastewater Treatment and Compliance
Industrial pretreatment and wastewater compliance.
- Wastewater treatment system operational and pH/metal concentrations within pretreatment limits?
- Discharge monitoring reports current per POTW pretreatment permit?
- Safety or compliance issues to document
Facility Safety
General shop safety and chemical emergency response.
- Chemical spill kit available with materials for acid and cyanide spills?
- ABC fire extinguisher available in shop?
- SDS accessible to all workers for all chemicals used?
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Why Use This Electroplating Shop Safety and EPA Compliance Checklist?
This electroplating shop safety and epa compliance checklist helps metal finishing / manufacturing teams maintain compliance and operational excellence. Designed for shop safety manager / ehs officer professionals, this checklist covers 19 critical inspection points across 6 sections. Recommended frequency: daily.
Ensures compliance with OSHA 29 CFR 1910.1000 Table Z-1 (chromic acid, cyanide, nickel), EPA 40 CFR Part 63 Subpart N NESHAP for Hard and Decorative Chromium Electroplating, EPA 40 CFR Part 268 Land Disposal Restrictions - F006 Hazardous Waste, OSHA 29 CFR 1910.1026 Hexavalent Chromium Standard. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Electroplating Shop Safety and EPA Compliance Checklist cover?
This checklist covers 19 inspection items across 6 sections: Hexavalent Chromium Controls (Cr VI), Cyanide Bath Safety, PPE for Plating Operations, F006 Hazardous Waste Management, Wastewater Treatment and Compliance, Facility Safety. It is designed for metal finishing / manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed daily. Each completion takes approximately 25-35 minutes.
Who should use this Electroplating Shop Safety and EPA Compliance Checklist?
This checklist is designed for Shop Safety Manager / EHS Officer professionals in the metal finishing / manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.