Steel Mill and Foundry Daily Safety Inspection Checklist
This checklist ensures steel mill and foundry operations comply with OSHA 29 CFR 1910 General Industry standards, OSHA heat illness prevention requirements, American Foundry Society (AFS) safety guidelines, and ACGIH threshold limit values for metal fume exposure. Designed for foundry safety supervisors and OSHA compliance managers.
- Industry: Steel / Foundry / Metal Manufacturing
- Frequency: Daily / Each shift
- Estimated Time: 25-30 minutes
- Role: Safety Supervisor / Shift Manager
- Total Items: 22
- Compliance: OSHA 29 CFR 1910.252 Welding, Cutting, and Brazing (hot metal operations), OSHA 29 CFR 1910.1000 Metal Fume Exposure Limits, American Foundry Society Safety and Health Guidelines, ACGIH TLVs for Chemical Substances (metal fumes)
Molten Metal Safety
Highest-risk area - molten metal explosion and burn prevention.
- All areas where molten metal will contact confirmed completely dry (no moisture)?
- Ladles, crucibles, and pouring equipment inspected and preheated?
- Personnel exclusion zone established during pours?
- Unobstructed escape route from pour area established?
Personal Protective Equipment
Heat and fume PPE compliance.
- Full face shields worn by all workers near molten metal or pour areas?
- Heat-resistant aprons, gloves, and boots worn by melt and casting personnel?
- Appropriate respirators worn for metal fume exposures (silica, lead, manganese)?
- Hearing protection worn in high-noise areas (>85 dBA)?
Ventilation and Fume Control
Local exhaust and general ventilation for metal fumes.
- Local exhaust ventilation operational at furnace charging, tapping, and skimming areas?
- General facility ventilation providing adequate air changes?
- Air monitoring for metal fumes current and within OSHA PELs?
Heat Stress Control
Worker heat illness prevention in extreme heat environments.
- WBGT or heat stress index monitored in high-heat work areas?
- Cool drinking water available and consumed regularly by workers?
- Cool rest areas accessible for workers to recover from heat exposure?
- Workers trained to recognize heat illness symptoms?
Overhead Cranes and Material Handling
Crane safety for molten and finished metal handling.
- Overhead crane pre-shift inspection completed and logged?
- Rigging inspected for heat damage, corrosion, or deformation?
- No personnel under suspended loads during crane operations?
Emergency Preparedness
Burn treatment and emergency response.
- Burn treatment station with cool water, dressings, and eyewash accessible?
- Fire suppression equipment appropriate for metal fires (Class D, dry sand) available?
- Emergency contact numbers (EMS, poison control) posted prominently?
- Safety incidents or near misses to document
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Why Use This Steel Mill and Foundry Daily Safety Inspection Checklist?
This steel mill and foundry daily safety inspection checklist helps steel / foundry / metal manufacturing teams maintain compliance and operational excellence. Designed for safety supervisor / shift manager professionals, this checklist covers 22 critical inspection points across 6 sections. Recommended frequency: daily / each shift.
Ensures compliance with OSHA 29 CFR 1910.252 Welding, Cutting, and Brazing (hot metal operations), OSHA 29 CFR 1910.1000 Metal Fume Exposure Limits, American Foundry Society Safety and Health Guidelines, ACGIH TLVs for Chemical Substances (metal fumes). Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Steel Mill and Foundry Daily Safety Inspection Checklist cover?
This checklist covers 22 inspection items across 6 sections: Molten Metal Safety, Personal Protective Equipment, Ventilation and Fume Control, Heat Stress Control, Overhead Cranes and Material Handling, Emergency Preparedness. It is designed for steel / foundry / metal manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed daily / each shift. Each completion takes approximately 25-30 minutes.
Who should use this Steel Mill and Foundry Daily Safety Inspection Checklist?
This checklist is designed for Safety Supervisor / Shift Manager professionals in the steel / foundry / metal manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.