LOTO Verification

Complete for each LOTO.

  • Industry: Manufacturing
  • Frequency: Per LOTO event
  • Estimated Time: 10-15 minutes
  • Role: Maintenance / Operator
  • Total Items: 30
  • Compliance: OSHA 1910.147

LOTO Steps

Verify LOTO.

  • All energy sources isolated?
  • Locks applied?
  • Zero energy verified?

Pre-Shift Verification & Setup

Initial verification before operations begin

  • Operator / Inspector Name
  • Date
  • Shift Number
  • Production Line / Area
  • Previous shift handover notes reviewed?

Safety Protocols & Compliance

Verify all safety measures are in place per OSHA standards

  • LOTO procedures verified for all equipment?
  • All machine guards in place and secured?
  • Emergency stop buttons tested and functional?
  • Required PPE worn by all operators?
  • Safety signage visible and current?

Equipment & Operational Readiness

Verify equipment is calibrated and operational

  • Equipment calibration current and documented?
  • All gauges and instruments reading correctly?
  • Lubrication schedule maintained?
  • Any abnormal sounds, vibrations, or leaks?

Quality Control Standards

Verify product quality meets specifications

  • Current specifications/work instructions available?
  • First article inspection completed?
  • Measurement tools calibrated and in tolerance?
  • Reject/scrap rate within acceptable limits?

Housekeeping & Work Environment

Workplace cleanliness and environmental conditions

  • 5S standards maintained (Sort, Set, Shine, Standardize, Sustain)?
  • Spill containment and cleanup supplies available?
  • Ventilation adequate in work area?
  • Waste properly segregated and disposed?

Documentation & Records

Complete all required documentation and reporting

  • Production logs updated with current data?
  • Any non-conformances documented on NCR?
  • Corrective actions identified and assigned?
  • Supervisor Signature
  • Additional Remarks

Related Manufacturing Checklists

Related Equipment Maintenance Checklists

Why Use This LOTO Verification?

This loto verification helps manufacturing teams maintain compliance and operational excellence. Designed for maintenance / operator professionals, this checklist covers 30 critical inspection points across 7 sections. Recommended frequency: per loto event.

Ensures compliance with OSHA 1910.147. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the LOTO Verification cover?

This checklist covers 30 inspection items across 7 sections: LOTO Steps, Pre-Shift Verification & Setup, Safety Protocols & Compliance, Equipment & Operational Readiness, Quality Control Standards, Housekeeping & Work Environment, Documentation & Records. It is designed for manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed per loto event. Each completion takes approximately 10-15 minutes.

Who should use this LOTO Verification?

This checklist is designed for Maintenance / Operator professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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