Manufacturing TPM Autonomous Maintenance Checklist

Comprehensive TPM autonomous maintenance checklist for manufacturing equipment.

  • Industry: Manufacturing
  • Frequency: Daily/Weekly
  • Estimated Time: 15-20 minutes
  • Role: Operator
  • Total Items: 22
  • Compliance: TPM Principles, JIPM

Cleaning

Machine cleaning

  • Machine surfaces cleaned?
  • Chips and debris removed?

Inspection

Visual check

  • Any abnormalities identified?
  • No fluid leaks?

Lubrication

Operator lubrication points

  • Operator lubrication points serviced?

Tightening

Fastener check

  • Critical fasteners checked/tightened?

Machine Guarding

OSHA 1910 Subpart O

  • Machine guards in place?
  • E-stop buttons tested?
  • Safety interlocks functional?
  • Light curtains operational?

Chemical Safety

OSHA 1910.1200 HazCom

  • SDS sheets available?
  • Containers labeled?
  • Secondary containment?

Ergonomics

Ergonomic assessment

  • Workstation heights OK?
  • Lifting aids available?
  • Anti-fatigue mats present?

Quality Control

Product quality

  • Tools calibrated?
  • Defect rate acceptable?
  • First article approved?

Environmental Controls

Ventilation and monitoring

  • Ventilation operating?
  • Noise within limits?
  • Lighting adequate?

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Why Use This Manufacturing TPM Autonomous Maintenance Checklist?

This manufacturing tpm autonomous maintenance checklist helps manufacturing teams maintain compliance and operational excellence. Designed for operator professionals, this checklist covers 22 critical inspection points across 9 sections. Recommended frequency: daily/weekly.

Ensures compliance with TPM Principles, JIPM. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Manufacturing TPM Autonomous Maintenance Checklist cover?

This checklist covers 22 inspection items across 9 sections: Cleaning, Inspection, Lubrication, Tightening, Machine Guarding, Chemical Safety, Ergonomics, Quality Control, Environmental Controls. It is designed for manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed daily/weekly. Each completion takes approximately 15-20 minutes.

Who should use this Manufacturing TPM Autonomous Maintenance Checklist?

This checklist is designed for Operator professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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