Manufacturing Andon System Audit Checklist
Comprehensive Andon visual management system audit checklist.
- Industry: Manufacturing
- Frequency: Monthly
- Estimated Time: 15-20 minutes
- Role: Production Manager
- Total Items: 23
- Compliance: Lean Manufacturing, Toyota Production System
Andon Hardware
Physical system
- All Andon lights working?
- Displays visible and readable?
- Call buttons functioning?
System Usage
Utilization
- Operators trained on Andon use?
- System actively used?
Response
Response procedures
- Response procedures defined?
- Response time acceptable?
Machine Guarding
OSHA 1910 Subpart O
- Machine guards in place?
- E-stop buttons tested?
- Safety interlocks functional?
- Light curtains operational?
Chemical Safety
OSHA 1910.1200 HazCom
- SDS sheets available?
- Containers labeled?
- Secondary containment?
Ergonomics
Ergonomic assessment
- Workstation heights OK?
- Lifting aids available?
- Anti-fatigue mats present?
Quality Control
Product quality
- Tools calibrated?
- Defect rate acceptable?
- First article approved?
Environmental Controls
Ventilation and monitoring
- Ventilation operating?
- Noise within limits?
- Lighting adequate?
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Why Use This Manufacturing Andon System Audit Checklist?
This manufacturing andon system audit checklist helps manufacturing teams maintain compliance and operational excellence. Designed for production manager professionals, this checklist covers 23 critical inspection points across 8 sections. Recommended frequency: monthly.
Ensures compliance with Lean Manufacturing, Toyota Production System. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Manufacturing Andon System Audit Checklist cover?
This checklist covers 23 inspection items across 8 sections: Andon Hardware, System Usage, Response, Machine Guarding, Chemical Safety, Ergonomics, Quality Control, Environmental Controls. It is designed for manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed monthly. Each completion takes approximately 15-20 minutes.
Who should use this Manufacturing Andon System Audit Checklist?
This checklist is designed for Production Manager professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.