Machine Lockout/Tagout (LOTO) Checklist

FREE lockout/tagout checklist with OSHA 1910.147 compliance. Covers energy isolation, verification, group lockout, and equipment restart. Multi-market standards for US OSHA, UK HSE, India IS 10118, Brazil NR-10, Mexico NOM-004-STPS, and Colombia regulations. Download FREE PDF with 45+ safety points.

  • Industry: Manufacturing
  • Frequency: Each Service/Maintenance
  • Estimated Time: 15-20 minutes
  • Role: Operations Manager
  • Total Items: 31
  • Compliance: OSHA 1910.147, ANSI/ASSE Z244.1, NFPA 70E, UK HSE Isolation Guidance, India IS 10118

Preparation

Prepare for lockout/tagout.

  • Equipment-specific LOTO procedure reviewed?
  • All energy sources identified?
  • All isolation points identified?
  • Affected employees notified?
  • Personal locks and tags available?

Shutdown & Energy Isolation

Shut down and isolate all energy sources.

  • Equipment shut down using normal procedures?
  • Electrical energy isolated?
  • Hydraulic energy isolated and bled?
  • Pneumatic energy isolated and bled?
  • Mechanical energy blocked/released?
  • Thermal energy addressed?
  • All stored energy dissipated/restrained?

Lockout/Tagout Application

Apply locks and tags.

  • Lock(s) applied to each isolation point?
  • Tags attached with required information?
  • Group lockout box used (if applicable)?
  • All isolation points secured?

Energy Isolation Verification

Verify zero energy state.

  • Tried operating controls to verify isolation?
  • Controls returned to off/neutral?
  • Voltage/energy tested with appropriate meter?
  • Zero energy state confirmed?

Restoration (After Work Complete)

Safe removal of LOTO and restart.

  • Work completed?
  • All tools and materials removed?
  • Machine guards replaced?
  • All employees clear of equipment?
  • Locks removed by authorized employee only?
  • Affected employees notified of restart?
  • Equipment tested and operating normally?

Machine Guarding & Safety

OSHA 1910 Subpart O machine safety

  • Machine guards in place and functional?
  • Emergency stop buttons tested?
  • Safety light curtains operational?
  • Safety interlocks functional?

Related Manufacturing Checklists

Why Use This Machine Lockout/Tagout (LOTO) Checklist?

This machine lockout/tagout (loto) checklist helps manufacturing teams maintain compliance and operational excellence. Designed for operations manager professionals, this checklist covers 31 critical inspection points across 6 sections. Recommended frequency: each service/maintenance.

Ensures compliance with OSHA 1910.147, ANSI/ASSE Z244.1, NFPA 70E, UK HSE Isolation Guidance, India IS 10118, India Factories Act, Brazil NR-10, Mexico NOM-004-STPS, Colombia Resolución 5018/2019. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Machine Lockout/Tagout (LOTO) Checklist cover?

This checklist covers 31 inspection items across 6 sections: Preparation, Shutdown & Energy Isolation, Lockout/Tagout Application, Energy Isolation Verification, Restoration (After Work Complete), Machine Guarding & Safety. It is designed for manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed each service/maintenance. Each completion takes approximately 15-20 minutes.

Who should use this Machine Lockout/Tagout (LOTO) Checklist?

This checklist is designed for Operations Manager professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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