Compressed Gas Cylinder Safety Checklist

Complete this compressed gas safety inspection regularly. Compressed gas cylinders contain tremendous stored energy and can become projectiles if mishandled. Proper storage and handling is critical.

Industry: Manufacturing
Frequency: Weekly / Monthly
Estimated Time: 20-30 minutes
Role: Safety Officer / Supervisor
Total Items: 37
Compliance: OSHA 1910.101, OSHA 1910.253, CGA P-1, NFPA 55, UK HSE DSEAR

Cylinder Identification & Condition

Verify cylinder markings and physical condition.

Cylinder contents clearly labeled (not just color)?
DOT/TC marking visible and within hydro test date?
Cylinder free of dents, bulges, or gouges?
No excessive corrosion or pitting?
Valve protection cap in place when not in use?
Foot ring intact (if equipped)?

Cylinder Storage Requirements

Proper storage of compressed gas cylinders.

Cylinders stored upright and secured?
Cylinders away from heat sources and direct sun?
Storage area well-ventilated?
Oxygen separated from fuel gases by 20 ft or barrier?
Flammable gases separated from oxidizers?
Full and empty cylinders stored separately and marked?
Cylinders not near electrical circuits/grounds?
Fire extinguisher within 25 feet?

Handling & Transport

Safe handling procedures for cylinders.

Valve caps on during transport?
Cylinder cart/hand truck used for moving?
Cylinders not rolled or dragged?
Cylinders not lifted by valve or cap?
If crane-lifted, approved cradle used?
Cylinders secured during vehicle transport?

Regulators & Valves

Inspect pressure regulation equipment.

Regulator matched to gas type (CGA connection)?
Regulator in good condition (no damage)?
Pressure gauges readable and functional?
All connections tight (no adapters/modifications)?
Oxygen equipment free of oil and grease?
Pressure relief device intact?

Leak Detection & Safety

Check for leaks and safety compliance.

Leak check performed (soap solution)?
No leaks detected at valves or connections?
Cylinder valves closed when not in use?
Flashback arrestors installed (fuel gas)?
Check valves on hoses (oxy-fuel systems)?
Hoses in good condition (no cracks, burns)?

Signage & Training

Required postings and employee training.

Hazard warning signs posted in storage area?
No smoking signs posted?
SDS available for all gases?
Employees trained on compressed gas safety?
Emergency procedures posted?

Related Manufacturing Checklists

Related Safety Compliance Checklists

Why Use This Compressed Gas Cylinder Safety Checklist?

This compressed gas cylinder safety checklist helps manufacturing teams maintain compliance and operational excellence. Designed for safety officer / supervisor professionals, this checklist covers 37 critical inspection points across 6 sections. Recommended frequency: weekly / monthly.

Ensures compliance with OSHA 1910.101, OSHA 1910.253, CGA P-1, NFPA 55, UK HSE DSEAR, India IS 7285. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Compressed Gas Cylinder Safety Checklist cover?

This checklist covers 37 inspection items across 6 sections: Cylinder Identification & Condition, Cylinder Storage Requirements, Handling & Transport, Regulators & Valves, Leak Detection & Safety, Signage & Training. It is designed for manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed weekly / monthly. Each completion takes approximately 20-30 minutes.

Who should use this Compressed Gas Cylinder Safety Checklist?

This checklist is designed for Safety Officer / Supervisor professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.