Lockout Tagout Verification
Complete before performing maintenance on any equipment.
- Industry: Manufacturing
- Frequency: Each lockout event
- Estimated Time: 10-15 minutes
- Role: Maintenance Technician / Operator
- Total Items: 30
- Compliance: OSHA 29 CFR 1910.147
Preparation
Prepare for lockout.
- Affected employees notified?
- All energy sources identified?
- Equipment properly shut down?
- Operating controls in off position?
Energy Isolation
Isolate all energy sources.
- Electrical energy isolated?
- Pneumatic energy isolated?
- Hydraulic energy isolated?
- Stored/residual energy released?
Lockout Application
Apply locks and tags.
- Personal lock(s) applied to each point?
- Tags applied with date/name?
- Attempted to start equipment (verified de-energized)?
- Controls returned to off after verification?
Pre-Shift Verification & Setup
Initial verification before operations begin
- Operator / Inspector Name
- Date
- Shift Number
- Production Line / Area
- Previous shift handover notes reviewed?
Safety Protocols & Compliance
Verify all safety measures are in place per OSHA standards
- LOTO procedures verified for all equipment?
- All machine guards in place and secured?
- Emergency stop buttons tested and functional?
- Required PPE worn by all operators?
- Safety signage visible and current?
Equipment & Operational Readiness
Verify equipment is calibrated and operational
- Equipment calibration current and documented?
- All gauges and instruments reading correctly?
- Lubrication schedule maintained?
- Any abnormal sounds, vibrations, or leaks?
Quality Control Standards
Verify product quality meets specifications
- Current specifications/work instructions available?
- First article inspection completed?
- Measurement tools calibrated and in tolerance?
- Reject/scrap rate within acceptable limits?
Related Manufacturing Checklists
- Incoming Materials Inspection
- OSHA Fire Safety Inspection Checklist
- PPE Compliance Inspection Checklist
- OSHA General Industry Compliance Checklist
- Finished Goods Quality Inspection
- Manufacturing Shift Handover Checklist
- Shift Startup Checklist
- Shift Shutdown Procedures
Related Safety Compliance Checklists
- Incoming Materials Inspection - FREE Download
- OSHA Fire Safety Inspection Checklist - FREE Download
- PPE Compliance Inspection Checklist - FREE Download
- OSHA General Industry Compliance Checklist - FREE Download
- Chemical Storage & SDS Audit Checklist - FREE Download
- Electrical Safety Inspection Checklist - FREE Download
- Slip, Trip, and Fall Prevention Checklist - FREE Download
- Workplace Housekeeping Inspection Checklist - FREE Download
- Emergency Evacuation Drill Checklist - FREE Download
- Manufacturing Lockout/Tagout (LOTO) Procedure Checklist - FREE Download
Why Use This Lockout Tagout Verification?
This lockout tagout verification helps manufacturing teams maintain compliance and operational excellence. Designed for maintenance technician / operator professionals, this checklist covers 30 critical inspection points across 7 sections. Recommended frequency: each lockout event.
Ensures compliance with OSHA 29 CFR 1910.147. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Lockout Tagout Verification cover?
This checklist covers 30 inspection items across 7 sections: Preparation, Energy Isolation, Lockout Application, Pre-Shift Verification & Setup, Safety Protocols & Compliance, Equipment & Operational Readiness, Quality Control Standards. It is designed for manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed each lockout event. Each completion takes approximately 10-15 minutes.
Who should use this Lockout Tagout Verification?
This checklist is designed for Maintenance Technician / Operator professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.