Aircraft Painting and Corrosion Control Checklist
This aircraft painting and corrosion control checklist ensures compliance with FAA AC 43.13-1B (Acceptable Methods, Techniques, and Practices for Aircraft Inspection and Repair) corrosion control sections, OSHA 29 CFR 1910.94 (Ventilation for Spray Finishing Operations), EPA National Emission Standards for Hazardous Air Pollutants (NESHAP), and aircraft manufacturer Structural Repair Manuals (SRM). Designed for MRO paint shops and maintenance facilities.
- Industry: Aviation
- Frequency: Per Event
- Estimated Time: 30-60 minutes
- Role: Aircraft Painter / MRO Paint Shop Supervisor
- Total Items: 30
- Compliance: FAA AC 43.13-1B Corrosion Control and Aircraft Repair, OSHA 29 CFR 1910.94 Spray Finishing Ventilation, EPA NESHAP Aerospace Manufacturing and Rework Facilities, Aircraft Structural Repair Manual (SRM) Painting Standards, MIL-PRF-23377 Epoxy Primer Specification
Corrosion Assessment
Pre-strip corrosion inspection.
- Full surface corrosion inspection completed before stripping?
- All corrosion areas mapped and documented with photos?
- Corrosion depth measured to determine if within limits?
- Structural repair required for any corrosion damage?
- Aircraft SRM consulted for corrosion limits and treatment?
Surface Preparation
Paint stripping and surface prep.
- Paint stripping method per SRM/approved data?
- All openings, bearings, and sensors masked before chemical stripping?
- Alodine/chromate conversion coating applied after corrosion treatment?
- Surface degreased and cleaned to bare metal standard?
- QC inspector sign-off on surface preparation?
Paint Booth and Environment
Spray booth and environmental conditions.
- Paint booth ventilation meeting OSHA 1910.94 requirements?
- Temperature and humidity within paint manufacturer specifications?
- All ignition sources eliminated in paint area?
- Paint booth fire suppression system operational?
- Booth inlet and exhaust filters clean and undamaged?
Paint Application
Primer and topcoat application.
- Approved primer type applied per SRM/aircraft manual?
- Paint mixed per manufacturer ratio and pot life observed?
- Primer fully cured before topcoat application?
- Approved topcoat type and color applied?
- Dry film thickness measured and within spec?
Worker Safety and PPE
Paint operations worker safety.
- All painters wearing supplied-air respirator or NIOSH-approved respirator?
- Full body coverall, gloves, and eye protection worn?
- SDS (Safety Data Sheets) for all coatings available in work area?
- Chemical spill kit available in paint area?
- Paint waste disposed per EPA hazardous waste requirements?
Final Inspection and Records
Post-paint quality inspection.
- Final QC inspection of completed paint job completed?
- Maintenance logbook entry made for paint work per FAA 43.9?
- Weight and balance updated if significant paint/strip weight change?
- Paint warranty documentation filed?
- Aircraft Painting Notes
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Why Use This Aircraft Painting and Corrosion Control Checklist?
This aircraft painting and corrosion control checklist helps aviation teams maintain compliance and operational excellence. Designed for aircraft painter / mro paint shop supervisor professionals, this checklist covers 30 critical inspection points across 6 sections. Recommended frequency: per event.
Ensures compliance with FAA AC 43.13-1B Corrosion Control and Aircraft Repair, OSHA 29 CFR 1910.94 Spray Finishing Ventilation, EPA NESHAP Aerospace Manufacturing and Rework Facilities, Aircraft Structural Repair Manual (SRM) Painting Standards, MIL-PRF-23377 Epoxy Primer Specification. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What is a Aircraft Painting and Corrosion Control Checklist?
A Aircraft Painting and Corrosion Control Checklist is a standardized inspection form used by aircraft painter / mro paint shop supervisor to ensure consistent aviation operations. It contains 35 inspection points organized into 6 sections. FREE aircraft painting corrosion control checklist PDF. FAA AC 43.13-1B corrosion control, OSHA 1910.94 spray operations, aviation coating compliance, aircraft refinishing safety. 30+ painting checks. Download FREE template now.
How often should I use this aviation checklist?
This checklist is designed to be completed per event. Regular use ensures compliance with FAA AC 43.13-1B Corrosion Control and Aircraft Repair and OSHA 29 CFR 1910.94 Spray Finishing Ventilation and helps identify issues before they become problems.
Can I download this Aircraft Painting and Corrosion Control Checklist as a PDF?
Yes, you can download this checklist as a FREE PDF for printing or offline use. The checklist includes 35 fields across 6 sections and typically takes 30-60 minutes to complete.
What compliance standards does this checklist cover?
This checklist helps ensure compliance with FAA AC 43.13-1B Corrosion Control and Aircraft Repair, OSHA 29 CFR 1910.94 Spray Finishing Ventilation, EPA NESHAP Aerospace Manufacturing and Rework Facilities, Aircraft Structural Repair Manual (SRM) Painting Standards, MIL-PRF-23377 Epoxy Primer Specification. Following these standards protects your organization and ensures best practices.
How do I complete this aviation inspection checklist?
Begin by completing the header fields for Paint Shop / MRO Facility Name, Job Start Date, Paint Shop Supervisor Name, Aircraft Registration, and Job Type. Work through each of the 6 sections, marking items Yes or No as applicable. Add notes for any issues found. The entire process takes approximately 30 to 60 minutes.
What are the key sections in this aviation checklist?
This aviation checklist is organized into 6 key sections: Corrosion Assessment, Surface Preparation, Paint Booth and Environment, Paint Application, Worker Safety and PPE, Final Inspection and Records. Each section contains specific inspection points that aircraft painter / mro paint shop supervisor must verify. The structured layout ensures nothing is missed during aviation inspections and makes the process efficient, typically taking 30-60 minutes to complete.
Who should use this Aircraft Painting and Corrosion Control Checklist?
This checklist is primarily designed for aircraft painter / mro paint shop supervisor working in aviation operations. However, it is also valuable for quality assurance teams, safety officers, compliance managers, and supervisors who need to verify that aviation standards are being met. Organizations of all sizes can benefit from using this Aircraft Painting and Corrosion Control Checklist to maintain consistency and accountability.