Aviation MRO Hangar Safety and Operations Checklist
This aviation MRO hangar safety and operations checklist ensures compliance with OSHA 29 CFR 1910 General Industry standards, NFPA 409 (Standard on Aircraft Hangars), FAA AC 65-15 (Airframe and Powerplant Mechanics Airframe Handbook), EPA hazardous waste requirements for aviation maintenance, and FAA 14 CFR Part 43 maintenance standards. Designed for MRO facility managers and safety officers.
- Industry: Aviation
- Frequency: Daily
- Estimated Time: 30-45 minutes
- Role: MRO Hangar Safety Officer / Facility Manager
- Total Items: 30
- Compliance: OSHA 29 CFR 1910 General Industry Safety, NFPA 409 Standard on Aircraft Hangars, FAA AC 65-15 Airframe Maintenance Handbook, EPA 40 CFR Part 262 Hazardous Waste Generator, FAA 14 CFR Part 43 Maintenance Standards
Fire Safety
NFPA 409 hangar fire safety.
- Hangar fire suppression system (foam/deluge) operational?
- Portable fire extinguishers charged and inspected (monthly)?
- Hot work permits issued for all welding and cutting activities?
- Flammable liquids stored in approved safety cabinets per OSHA 1910.106?
- No aircraft fueling in enclosed hangar without variance?
Fall Protection
Heights and working on aircraft.
- Aircraft work stands inspected and rated for load?
- Fall protection harnesses available for work >4 feet on aircraft?
- Docking/access equipment properly positioned and secured?
- Floor openings and pits covered or guarded?
- All ladders in good condition and used correctly?
Hazardous Materials
Chemical and waste management.
- SDS for all chemicals accessible in hangar?
- All chemical containers properly labeled per GHS/OSHA HazCom?
- Hazardous waste containers properly labeled and closed?
- Secondary containment for oils and hydraulic fluid?
- Hazardous waste disposal current with licensed hauler?
Tools and Equipment Safety
Shop equipment and tool control.
- Tool control program active - all tools inventoried?
- Calibrated tools (torque wrenches) current on calibration?
- Power equipment (jacks, hoists) inspected and rated?
- Electrical cords and equipment free of damage?
- Appropriate PPE available and being used?
Aircraft Maintenance Safety
Work-in-progress safety.
- All aircraft in hangar chocked and brakes set?
- Landing gear safety pins installed on aircraft on jacks?
- No unattended open fuel caps on aircraft?
- Pitot/static covers installed when not in use?
- All incomplete work areas placarded or red-tagged?
Housekeeping and Records
Hangar cleanliness and documentation.
- Hangar floor clean, dry, and free of slip hazards?
- Hangar emergency exits and aisles clear?
- Aircraft maintenance records current and secured?
- Any incidents or near-misses documented?
- MRO Hangar Safety Notes
Related Aviation Checklists
- Aircraft Avionics System Inspection and Testing Checklist
- Airline Heavy Maintenance C-Check Inspection Checklist
- Aircraft Maintenance Records and Documentation Checklist
- MRO Facility Maintenance Repair and Overhaul Operations Checklist
- Air Traffic Control Tower Daily Operations Checklist
- Airport Wildlife Hazard Management Checklist
- Aircraft Weight and Balance and Load Control Checklist
- Fixed Base Operator (FBO) Daily Safety and Operations Checklist
Related Aircraft Maintenance Checklists
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Why Use This Aviation MRO Hangar Safety and Operations Checklist?
This aviation mro hangar safety and operations checklist helps aviation teams maintain compliance and operational excellence. Designed for mro hangar safety officer / facility manager professionals, this checklist covers 30 critical inspection points across 6 sections. Recommended frequency: daily.
Ensures compliance with OSHA 29 CFR 1910 General Industry Safety, NFPA 409 Standard on Aircraft Hangars, FAA AC 65-15 Airframe Maintenance Handbook, EPA 40 CFR Part 262 Hazardous Waste Generator, FAA 14 CFR Part 43 Maintenance Standards. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Aviation MRO Hangar Safety and Operations Checklist cover?
This checklist covers 30 inspection items across 6 sections: Fire Safety, Fall Protection, Hazardous Materials, Tools and Equipment Safety, Aircraft Maintenance Safety, Housekeeping and Records. It is designed for aviation operations and compliance.
How often should this checklist be completed?
This checklist should be completed daily. Each completion takes approximately 30-45 minutes.
Who should use this Aviation MRO Hangar Safety and Operations Checklist?
This checklist is designed for MRO Hangar Safety Officer / Facility Manager professionals in the aviation industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.