Hot Work Permit & Safety Checklist

FREE hot work permit checklist with OSHA 1926.352 and NFPA 51B compliance. Covers welding, cutting, brazing fire prevention, fire watch, and atmospheric testing. Multi-market standards for US OSHA/NFPA, UK HSE, India factories Act, Brazil NR-34, Mexico NOM-027-STPS, and Colombia regulations. Download FREE PDF with 50+ safety points.

Industry: Construction
Frequency: Each Hot Work Activity
Estimated Time: 15-25 minutes
Role: Operations Manager
Total Items: 34
Compliance: OSHA 29 CFR 1926.352 (Fire Prevention), OSHA 29 CFR 1926.353 (Ventilation), NFPA 51B (Fire Prevention During Hot Work), NFPA 241 (Construction Fire Safety), UK HSE Hot Work Guidance

Work Area Preparation

OSHA 1926.352(a) fire prevention requirements before hot work.

Combustibles removed/protected within 35 feet?
Floor swept clean of combustible debris?
Wall/floor openings covered within 35 feet?
Flammable liquids/gases removed or secured?
Fire-resistant blankets/shields in place?
Sprinkler system active (if present)?

Atmospheric Testing

Confined space and hazardous atmosphere requirements.

Atmosphere tested for flammables (if enclosed area)?
Combustible gas below 10% LEL?
Oxygen between 19.5% - 23.5%?
Adequate ventilation provided?
Confined space entry permit obtained (if applicable)?

Equipment & PPE

Hot work equipment and personal protective equipment verification.

Welding/cutting equipment inspected and functional?
Gas cylinders secured upright, away from heat?
Flashback arrestors installed (oxy-fuel)?
Proper shade welding helmet/goggles worn?
Fire-resistant clothing worn (no synthetics)?
Welding gloves and safety boots worn?
Respiratory protection available/worn if needed?

Fire Watch Requirements

NFPA 51B fire watch duties and equipment.

Fire watch trained in duties and fire extinguisher use?
Appropriate fire extinguisher within 10 feet?
Fire extinguisher inspection current?
Fire watch position allows observation of work area?
Communication method established to summon help?
30-60 minute post-work fire watch planned?

Pre-Inspection Setup & Documentation

Initial documentation and site preparation verification

Inspector Name
Inspection Date
Project Name / Job Number
Current Weather Conditions
Previous inspection findings reviewed?

Safety & Compliance Verification

Verify compliance with applicable OSHA regulations and site safety plan

Site safety plan posted and accessible?
All required permits current and displayed?
SDS/MSDS sheets available for all chemicals on site?
First aid supplies accessible and stocked?
Emergency contact information posted?