Food Product Development Safety Checklist
Comprehensive food product development safety review ensuring new products meet food safety requirements before launch.
- Industry: Food Manufacturing
- Frequency: Per new product
- Estimated Time: 30-60 minutes
- Role: R&D/Food Safety Team
- Total Items: 30
- Compliance: HACCP Principles, FDA FSMA, 21 CFR 117
Formula Review
Ingredient safety
- All ingredients from approved suppliers?
- All allergens identified?
- All additives permitted and within limits?
Hazard Analysis
Safety hazards
- Biological hazards identified and controlled?
- Chemical hazards identified and controlled?
- Physical hazards identified and controlled?
Process Review
Manufacturing safety
- Critical Control Points identified?
- Process parameters validated?
- Shelf life testing completed?
Labeling Review
Label compliance
- Label meets regulatory requirements?
- Allergen declaration correct?
Pre-Inspection Information
Initial inspection details and documentation
- Inspector Name
- Inspection Date
- Location / Kitchen Area
- Inspection Type (Routine/Follow-up/Complaint)
- Previous inspection date and findings reviewed?
Temperature Control & Monitoring
Verify all temperature-sensitive equipment and food items
- Refrigerator temperature at or below 41°F (5°C)?
- Freezer temperature at or below 0°F (-18°C)?
- Hot holding foods at or above 135°F (57°C)?
- Thermometers calibrated and functional?
- Temperature logs current and properly maintained?
Food Handling & Cross-Contamination Prevention
Proper food handling practices and contamination prevention
- Proper handwashing observed (20 seconds, soap)?
- Gloves used properly for ready-to-eat foods?
- Raw and cooked foods properly separated?
- Color-coded cutting boards used correctly?
- Allergen cross-contact controls in place?
Food Storage & Labeling
Proper storage, rotation, and labeling of food items
- FIFO (First In, First Out) rotation followed?
- All items properly date-labeled?
- Food stored 6 inches off floor?
- No expired products in storage?
Related Food & Hospitality Checklists
- Food Safety Internal Audit Checklist
- Food Safety Crisis Management Checklist
- Organic Food Handling Checklist
- Kosher Food Handling Checklist
- Halal Food Handling Checklist
- Food Packaging Material Safety Checklist
- Food Sanitary Transport Checklist
- Food Laboratory Sampling Checklist
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Why Use This Food Product Development Safety Checklist?
This food product development safety checklist helps food manufacturing teams maintain compliance and operational excellence. Designed for r&d/food safety team professionals, this checklist covers 30 critical inspection points across 8 sections. Recommended frequency: per new product.
Ensures compliance with HACCP Principles, FDA FSMA, 21 CFR 117. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Food Product Development Safety Checklist cover?
This checklist covers 30 inspection items across 8 sections: Formula Review, Hazard Analysis, Process Review, Labeling Review, Pre-Inspection Information, Temperature Control & Monitoring, Food Handling & Cross-Contamination Prevention, Food Storage & Labeling. It is designed for food manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed per new product. Each completion takes approximately 30-60 minutes.
Who should use this Food Product Development Safety Checklist?
This checklist is designed for R&D/Food Safety Team professionals in the food manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.