Lockout/Tagout (LOTO) Checklist
Complete this checklist when performing lockout/tagout for equipment maintenance or repair.
- Industry: Manufacturing
- Frequency: Each maintenance event
- Estimated Time: 10-15 minutes
- Role: Maintenance Technician / Authorized Employee
- Total Items: 30
- Compliance: OSHA 1910.147 LOTO Standard, NFPA 70E Electrical Safety
Preparation
Prepare for lockout.
- All energy sources identified?
- Affected employees notified?
- Equipment properly shut down?
- LOTO devices available (locks, tags)?
Energy Isolation
Isolate all energy sources.
- Electrical disconnects locked out?
- Pneumatic lines bled and locked?
- Hydraulic pressure released and locked?
- Mechanical energy secured (springs, gravity)?
- Thermal energy dissipated?
Verification
Verify zero energy state.
- Attempted start to verify lockout?
- Zero energy state confirmed?
- Controls returned to neutral position?
Pre-Shift Verification & Setup
Initial verification before operations begin
- Operator / Inspector Name
- Date
- Shift Number
- Production Line / Area
- Previous shift handover notes reviewed?
Safety Protocols & Compliance
Verify all safety measures are in place per OSHA standards
- LOTO procedures verified for all equipment?
- All machine guards in place and secured?
- Emergency stop buttons tested and functional?
- Required PPE worn by all operators?
- Safety signage visible and current?
Equipment & Operational Readiness
Verify equipment is calibrated and operational
- Equipment calibration current and documented?
- All gauges and instruments reading correctly?
- Lubrication schedule maintained?
- Any abnormal sounds, vibrations, or leaks?
Quality Control Standards
Verify product quality meets specifications
- Current specifications/work instructions available?
- First article inspection completed?
- Measurement tools calibrated and in tolerance?
- Reject/scrap rate within acceptable limits?
Related Manufacturing Checklists
- Shift Startup Checklist
- Shift Shutdown Procedures
- Machine Setup Verification
- First Article Inspection
- Quality Control Inspection Checklist
- Incoming Material Inspection
- Lockout Tagout Verification
- Finished Goods Quality Inspection
Related Production Operations Checklists
- Manufacturing Quality Control Inspection - FREE Download
- Production Line Startup Checklist - FREE Download
- Shift Startup Checklist - FREE Download
- Shift Shutdown Procedures - FREE Download
- Machine Setup Verification - FREE Download
- First Article Inspection - FREE Download
- SPC Data Collection - FREE Download
- Manufacturing Changeover Checklist - FREE PDF - FREE Download
- Material Verification - FREE Download
- Packaging Verification - FREE Download
Why Use This Lockout/Tagout (LOTO) Checklist?
This lockout/tagout (loto) checklist helps manufacturing teams maintain compliance and operational excellence. Designed for maintenance technician / authorized employee professionals, this checklist covers 30 critical inspection points across 7 sections. Recommended frequency: each maintenance event.
Ensures compliance with OSHA 1910.147 LOTO Standard, NFPA 70E Electrical Safety. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Lockout/Tagout (LOTO) Checklist cover?
This checklist covers 30 inspection items across 7 sections: Preparation, Energy Isolation, Verification, Pre-Shift Verification & Setup, Safety Protocols & Compliance, Equipment & Operational Readiness, Quality Control Standards. It is designed for manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed each maintenance event. Each completion takes approximately 10-15 minutes.
Who should use this Lockout/Tagout (LOTO) Checklist?
This checklist is designed for Maintenance Technician / Authorized Employee professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.