First Article Inspection
Complete for each new production run.
- Industry: Manufacturing
- Frequency: Per run
- Estimated Time: 20-45 minutes
- Role: Quality Inspector
- Total Items: 30
- Compliance: AS9102, Customer Requirements
Inspection
Complete inspection.
- All dimensions within spec?
- Material verified?
- Visual inspection passed?
Pre-Shift Verification & Setup
Initial verification before operations begin
- Operator / Inspector Name
- Date
- Shift Number
- Production Line / Area
- Previous shift handover notes reviewed?
Safety Protocols & Compliance
Verify all safety measures are in place per OSHA standards
- LOTO procedures verified for all equipment?
- All machine guards in place and secured?
- Emergency stop buttons tested and functional?
- Required PPE worn by all operators?
- Safety signage visible and current?
Equipment & Operational Readiness
Verify equipment is calibrated and operational
- Equipment calibration current and documented?
- All gauges and instruments reading correctly?
- Lubrication schedule maintained?
- Any abnormal sounds, vibrations, or leaks?
Quality Control Standards
Verify product quality meets specifications
- Current specifications/work instructions available?
- First article inspection completed?
- Measurement tools calibrated and in tolerance?
- Reject/scrap rate within acceptable limits?
Housekeeping & Work Environment
Workplace cleanliness and environmental conditions
- 5S standards maintained (Sort, Set, Shine, Standardize, Sustain)?
- Spill containment and cleanup supplies available?
- Ventilation adequate in work area?
- Waste properly segregated and disposed?
Documentation & Records
Complete all required documentation and reporting
- Production logs updated with current data?
- Any non-conformances documented on NCR?
- Corrective actions identified and assigned?
- Supervisor Signature
- Additional Remarks
Related Manufacturing Checklists
- SPC Data Collection
- Manufacturing Changeover Checklist - FREE PDF
- Material Verification
- Packaging Verification
- 5S Workplace Audit
- Gemba Walk Checklist
- Incoming Material Inspection - Quality Assurance Checklist
- Final Inspection
Related Articles
Related Production Operations Checklists
- Manufacturing Quality Control Inspection - FREE Download
- Production Line Startup Checklist - FREE Download
- Lockout/Tagout (LOTO) Checklist - FREE Download
- Shift Startup Checklist - FREE Download
- Shift Shutdown Procedures - FREE Download
- Machine Setup Verification - FREE Download
- SPC Data Collection - FREE Download
- Manufacturing Changeover Checklist - FREE PDF - FREE Download
- Material Verification - FREE Download
- Packaging Verification - FREE Download
Why Use This First Article Inspection?
This first article inspection helps manufacturing teams maintain compliance and operational excellence. Designed for quality inspector professionals, this checklist covers 30 critical inspection points across 7 sections. Recommended frequency: per run.
Ensures compliance with AS9102, Customer Requirements. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the First Article Inspection cover?
This checklist covers 30 inspection items across 7 sections: Inspection, Pre-Shift Verification & Setup, Safety Protocols & Compliance, Equipment & Operational Readiness, Quality Control Standards, Housekeeping & Work Environment, Documentation & Records. It is designed for manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed per run. Each completion takes approximately 20-45 minutes.
Who should use this First Article Inspection?
This checklist is designed for Quality Inspector professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.