Concrete Batch Plant Quality Control Inspection Checklist
This checklist ensures concrete batch plants comply with ACI 305.1 Specification for Cold-Weather Concreting, ACI 301 Specifications for Structural Concrete, NRMCA quality plant certification standards, and applicable state DOT concrete specification requirements. Designed for plant managers and quality control technicians.
- Industry: Construction Materials / Manufacturing
- Frequency: Daily
- Estimated Time: 25-30 minutes
- Role: Plant Manager / Quality Control Technician
- Total Items: 22
- Compliance: ACI 301 Specifications for Structural Concrete, NRMCA Plant Quality System Certification, ASTM C94 Standard Specification for Ready-Mixed Concrete, State DOT Ready-Mix Concrete Specifications
Materials and Aggregate Inventory
Cementitious materials, aggregates, and admixtures.
- Cement/SCM silos sealed with no moisture intrusion?
- Aggregate moisture content tested and entered into batch system?
- Admixture tanks full and dispensers calibrated?
- Material certifications current for all cementitious materials and aggregates?
Batching Equipment Calibration
Scale and batching equipment calibration.
- Aggregate and cement scales zeroed and within calibration tolerance?
- Water meter calibrated and reading correctly?
- Admixture dispensers calibrated and not dripping or leaking?
- Calibration records current and on file?
Mixer and Drum Condition
Drum mixer and transit mixer inspection.
- Central mixer blades and drum interior clean and free of hardened concrete?
- All transit mixer drums visually inspected for excessive buildup?
- Drum rotation direction and speed correct per batch ticket specifications?
Mix Design and Fresh Concrete Testing
Slump, air content, temperature, and unit weight testing.
- Concrete temperature tested per ASTM C1064 (50-90F standard range)?
- Slump tested per ASTM C143 and within specification?
- Air content tested per ASTM C231 and within design range?
- Cylinder specimens cast per ASTM C31 for required mixes?
Environmental and Safety
Plant environmental controls and safety.
- Concrete washout contained in designated washout area (no runoff)?
- Dust suppression active at aggregate stockpiles?
- Fuel and admixture spills cleaned up promptly?
- Plant personnel wearing required PPE (hard hat, safety glasses, gloves)?
Batch Records and Documentation
Batch ticket and quality documentation.
- Batch tickets generated for all loads with required ASTM C94 information?
- QC test results logged and within specification?
- Equipment issues or out-of-spec results to document
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Why Use This Concrete Batch Plant Quality Control Inspection Checklist?
This concrete batch plant quality control inspection checklist helps construction materials / manufacturing teams maintain compliance and operational excellence. Designed for plant manager / quality control technician professionals, this checklist covers 22 critical inspection points across 6 sections. Recommended frequency: daily.
Ensures compliance with ACI 301 Specifications for Structural Concrete, NRMCA Plant Quality System Certification, ASTM C94 Standard Specification for Ready-Mixed Concrete, State DOT Ready-Mix Concrete Specifications. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Concrete Batch Plant Quality Control Inspection Checklist cover?
This checklist covers 22 inspection items across 6 sections: Materials and Aggregate Inventory, Batching Equipment Calibration, Mixer and Drum Condition, Mix Design and Fresh Concrete Testing, Environmental and Safety, Batch Records and Documentation. It is designed for construction materials / manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed daily. Each completion takes approximately 25-30 minutes.
Who should use this Concrete Batch Plant Quality Control Inspection Checklist?
This checklist is designed for Plant Manager / Quality Control Technician professionals in the construction materials / manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.