Solar Panel Installation Safety Inspection Checklist
This checklist ensures solar PV installation work complies with OSHA 29 CFR 1926 Construction Safety Standards, NFPA 70 National Electrical Code (NEC) Article 690, and IEC 62446 PV System Verification standards. Designed for solar installation supervisors and EHS managers.
- Industry: Renewable Energy / Construction
- Frequency: Per installation project / Pre-energization
- Estimated Time: 30-45 minutes
- Role: Installation Supervisor / EHS Manager
- Total Items: 26
- Compliance: OSHA 29 CFR 1926 Construction Safety, NFPA 70 NEC Article 690 Solar Photovoltaic Systems, IEC 62446-1 PV System Verification, OSHA 29 CFR 1926.502 Fall Protection
Fall Protection (Rooftop Systems)
Fall protection measures for rooftop installation crews.
- All workers using personal fall arrest systems (PFAS)?
- Anchor points rated for 5,000 lbs per worker?
- Leading edge fall protection or controlled access zone in place?
- All roof openings covered or guarded?
- Access ladders extend 3 feet above roofline and tied off?
Electrical Safety and Lockout/Tagout
Electrical hazard controls during installation.
- Lockout/tagout applied to utility disconnect during wiring?
- Arc flash PPE available and used for electrical work?
- PV array covered or disconnected during AC wiring?
- Insulated gloves rated for voltage being worked on?
Structural and Mounting
Racking, mounting, and structural integrity checks.
- Building and electrical permits posted at job site?
- Racking system installed per engineered drawings?
- All fasteners torqued to specification and documented?
- Roof structure verified adequate to support panel load?
NEC Article 690 Compliance
National Electrical Code compliance checks for PV systems.
- Rapid shutdown system installed per NEC 690.12?
- Equipment grounding conductors sized and connected per NEC 690.45?
- DC conduit labeled with maximum voltage at all entry/exit points?
- DC disconnect accessible and labeled per NEC 690.13?
Pre-Energization Commissioning
System checks before grid connection.
- DC string polarity verified with multimeter before connecting inverter?
- Insulation resistance test completed and documented?
- All equipment, conduit, and combiner boxes labeled per NEC?
- Utility interconnection agreement / permission to operate received?
- Photo documentation of completed installation
Site Housekeeping and Closeout
Site cleanup and project closeout checks.
- All packaging, wire offcuts, and debris removed from roof?
- All roof penetrations sealed and flashed per manufacturer?
- As-built drawings completed and provided to customer?
- Punch list items or outstanding issues
Related Electrical Safety Checklists
- Preventive Maintenance Readiness Checklist
- Preventive Maintenance Readiness Checklist
- Lockout/Tagout Procedure Checklist - FREE PDF
- Lockout/Tagout Annual Audit - FREE PDF
- Arc Flash PPE Selection Checklist - FREE PDF
- GFCI Outlet Testing Checklist - FREE PDF
Related Electrical Systems Checklists
Why Use This Solar Panel Installation Safety Inspection Checklist?
This solar panel installation safety inspection checklist helps renewable energy / construction teams maintain compliance and operational excellence. Designed for installation supervisor / ehs manager professionals, this checklist covers 26 critical inspection points across 6 sections. Recommended frequency: per installation project / pre-energization.
Ensures compliance with OSHA 29 CFR 1926 Construction Safety, NFPA 70 NEC Article 690 Solar Photovoltaic Systems, IEC 62446-1 PV System Verification, OSHA 29 CFR 1926.502 Fall Protection. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Solar Panel Installation Safety Inspection Checklist cover?
This checklist covers 26 inspection items across 6 sections: Fall Protection (Rooftop Systems), Electrical Safety and Lockout/Tagout, Structural and Mounting, NEC Article 690 Compliance, Pre-Energization Commissioning, Site Housekeeping and Closeout. It is designed for renewable energy / construction operations and compliance.
How often should this checklist be completed?
This checklist should be completed per installation project / pre-energization. Each completion takes approximately 30-45 minutes.
Who should use this Solar Panel Installation Safety Inspection Checklist?
This checklist is designed for Installation Supervisor / EHS Manager professionals in the renewable energy / construction industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.