Machine Guarding Safety Audit

This comprehensive Machine Guarding Safety Audit ensures thorough verification and compliance with OSHA 1910.212, ANSI B11 requirements. Designed for Safety Managers, this checklist provides 25+ detailed inspection points covering all critical areas. Complete all sections to maintain regulatory compliance and operational excellence. Applicable in US, UK markets.

Industry: Manufacturing
Frequency: Quarterly
Estimated Time: 25-40 minutes
Role: Safety Manager
Total Items: 47
Compliance: OSHA 1910.212, ANSI B11

Documentation and Records Review

Verify all required documentation, permits, and training records are current and accessible.

All required permits and licenses current?
Training records current for all personnel?
Previous inspection findings addressed?
Standard Operating Procedures accessible?
Inspection logs and records maintained?

Regulatory Compliance Verification

Verify compliance with OSHA 1910.212, ANSI B11 standards and requirements.

Required regulatory postings displayed?
Certifications and accreditations current?
Required regulatory reporting current?
No outstanding audit findings?
Compliance program implemented effectively?

Physical Conditions and Environment

Assess physical conditions, housekeeping, and environmental factors.

Housekeeping standards maintained?
Lighting adequate for tasks?
Ventilation systems functioning?
Temperature within acceptable range?
Floor conditions safe (no slips/trips)?
Aisles and walkways clear?

Safety Systems and Equipment

Verify safety equipment, emergency systems, and protective measures are in place and functional.

Fire extinguishers accessible and inspected?
Emergency exits clear and marked?
First aid supplies stocked and accessible?
Eyewash/safety shower accessible?
Emergency contact numbers posted?
Alarm and notification systems functional?

Equipment and Machinery

Inspect equipment condition, guarding, and maintenance status.

Equipment in good operating condition?
Machine guards and safety devices in place?
Preventive maintenance current?
LOTO procedures followed for maintenance?
Warning labels and signs visible?

Personnel and PPE Compliance

Verify personnel training, competency, and proper use of personal protective equipment.

Required PPE worn correctly?
PPE in good condition?
Personnel training verified?
Competency demonstrated?
Adequate supervision provided?

Findings and Corrective Actions

Document all findings, deficiencies, and assign corrective actions with responsible parties and due dates.

All deficiencies documented?
Immediate hazards corrected on-site?
Corrective actions assigned?
Follow-up inspection scheduled?
Photos of significant findings attached?
Overall Inspection Rating
Summary Notes and Recommendations
Emergency exits unobstructed and properly marked?
First aid supplies stocked and accessible?
Fire extinguisher accessible and inspection current?
...and 5 more items

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Why Use This Machine Guarding Safety Audit?

This machine guarding safety audit helps manufacturing teams maintain compliance and operational excellence. Designed for safety manager professionals, this checklist covers 47 critical inspection points across 7 sections. Recommended frequency: quarterly.

Ensures compliance with OSHA 1910.212, ANSI B11. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Machine Guarding Safety Audit cover?

This checklist covers 47 inspection items across 7 sections: Documentation and Records Review, Regulatory Compliance Verification, Physical Conditions and Environment, Safety Systems and Equipment, Equipment and Machinery, Personnel and PPE Compliance, Findings and Corrective Actions. It is designed for manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed quarterly. Each completion takes approximately 25-40 minutes.

Who should use this Machine Guarding Safety Audit?

This checklist is designed for Safety Manager professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.