Workplace Risk Assessment Checklist

FREE workplace risk assessment checklist. Identify hazards, assess risks & implement controls. OSHA compliant safety template.

Industry: Manufacturing
Frequency: Quarterly/Annually
Estimated Time: 1-2 hours
Role: Operations Manager
Total Items: 44
Compliance: OSHA 1910, ISO 45001, ANSI Z10

Physical Hazards

Identify physical hazards in the workplace.

Noise levels assessed (>85dB requires action)?
Vibration exposure evaluated?
Temperature extremes controlled?
Lighting adequate for tasks?
Radiation sources identified and controlled?
Pressure systems properly managed?
Photo of physical hazard

Mechanical Hazards

Assess machinery and equipment risks.

Pinch points guarded?
Rotating parts properly guarded?
Sharp edges/corners protected?
Pedestrian/vehicle separation adequate?
Protection from falling objects?
Stored energy hazards controlled (LOTO)?

Chemical Hazards

Evaluate chemical exposure risks.

All chemicals identified and inventoried?
SDS available and accessible?
Chemical labels compliant (GHS)?
Chemicals stored properly (compatibility)?
Ventilation adequate?
Spill containment and cleanup available?
Exposure monitoring conducted?

Ergonomic Hazards

Assess ergonomic risk factors.

Repetitive motion tasks identified?
Manual lifting tasks assessed?
Workstations properly adjusted?
Awkward postures minimized?
Excessive force requirements eliminated?
Adequate rest breaks provided?

Biological Hazards

Identify biological exposure risks.

Bloodborne pathogen controls in place?
Mold/moisture controlled?
Pest control program active?
HVAC filters maintained?
Sanitation facilities adequate?
Vaccination program offered (if applicable)?

Psychosocial Hazards

Assess psychosocial risk factors.

Workload manageable?
Work hours reasonable?
Anti-harassment policy in place?
Workplace violence prevention measures?
Employee support resources available?
Open communication encouraged?

Existing Control Measures

Evaluate current risk controls.

Engineering controls adequate?
Administrative controls effective?
PPE appropriate and available?
Employee training current?
Safe work procedures followed?
Controls regularly maintained?

Related Manufacturing Checklists

Related Safety Compliance Checklists

Why Use This Workplace Risk Assessment Checklist?

This workplace risk assessment checklist helps manufacturing teams maintain compliance and operational excellence. Designed for operations manager professionals, this checklist covers 44 critical inspection points across 7 sections. Recommended frequency: quarterly/annually.

Ensures compliance with OSHA 1910, ISO 45001, ANSI Z10. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Workplace Risk Assessment Checklist cover?

This checklist covers 44 inspection items across 7 sections: Physical Hazards, Mechanical Hazards, Chemical Hazards, Ergonomic Hazards, Biological Hazards, Psychosocial Hazards, Existing Control Measures. It is designed for manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed quarterly/annually. Each completion takes approximately 1-2 hours.

Who should use this Workplace Risk Assessment Checklist?

This checklist is designed for Operations Manager professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.